Simulate your factory in 3D
MELSOFT Gemini combines a rich library of over 3,500 components with an intuitive, no-code / low-code environment.
Production lines and workflows can be quickly recreated using drag-and-drop functionality - making 3D simulation accessible even without advanced programming skills.
Why manufacturers choose MELSOFT Gemini?
| Before | After |
|---|
| Lack of visibility into layout and productivity before commisioning | MELSOFT Gemini enables testing and optimisation of production lines in a virtual environment before implementation. Layouts, workflows and throughput can be validated early, ensuring optimal design without costly trial and error. |
| 2D drawings do not reveal machine collisions or motion issues | 3D simulation makes it possible to identify potential problems early. Collisions, interference, and control issues can be detected before they impact real-world operations. |
| Inability to test improvements without stopping production | MELSOFT Gemini allows unlimited improvement scenarios to be tested in a virtual environment without disrupting operations. Only the most effective solutions are implemented, reducing risk and downtime. |
| Troubleshooting production issues is time-consuming | 3D simulation and data visualisation help identify root causes faster. Problems can be analysed in a digital environment, reducing downtime and accelerating recovery. |
| Difficulty aligning teams and driving digital transformation | MELSOFT Gemini provides a shared 3D model that improves understanding across departments. Processes and expected results are visualised, making digital transformation easier to adopt and scale. |
| Challenges in creating optimal proposals for different factory environments | Customer production environments can be recreated in 3D using MELSOFT Gemini. Decisions are supported by data, enabling more accurate and tailored proposals for each scenario. |
| Uncertainty in making the right investment decisions | 3D simulation allows visualisation of outcomes and comparison of multiple scenarios before investment. Data-driven insights enable more confident and informed decision-making. |
Are these challenges slowing you down?
- Costly rework after production starts
- Unexpected machine collisions and layout issues
- Long debugging and adjustment times
- Inability to test changes without stopping the line
- Unclear ROI on production investments
Improve every phase of your production process
Planning & design phase
Validate concepts, layouts, and workflows before implementation using 3D simulation
Decision-making phase
Use data-driven insights from MELSOFT Gemini to evaluate scenarios and support investment decisions
Manufacturing phase
Ensure smooth commisioning, improved productivity and reduced need for on-site adjustments
Maintenance phase
Analyse operations in a digital environment to identify issues faster and improve maintenance efficiency
Turn simulation into real-world results
3D simulation with MELSOFT Gemini goes beyond visualisation. It directly supports real production by enabling better design, smoother implementation, and more efficient operations.
From planning to maintenance, insights gained in the digital environment can be applied in real-world manufacturing - reducing errors, minimising rework, and improving overall performance.
Use cases and proven results
Unlock the power of MELSOFT Gemini